Free AI Diagnosis for Plant Engineers

Your toughest production problem, solved in minutes.

Describe the issue — process, mechanical, or electrical. Get a structured root cause analysis and corrective action plan. Free to start, no credit card required.

✓ 3 free diagnoses/month · ✓ No credit card required · ✓ Results in under 2 minutes
See How It Works ↓
Process Mechanical Electrical
Describe your issue. Get a free AI root cause analysis in minutes. Get Free Diagnosis →
5 Industries covered
30+ Equipment categories
3 Engineering disciplines
"
Steel mill melt shop: "Billet surface crack recurring every 300 heats." ProcessIQ identified a specific lamination pattern tied to argon purge flow — resolved in 2 weeks. Free tier diagnostic.

From symptom to root cause
in three steps.

No setup. No sensor hardware. No consultants. Just describe what's happening on your line — in plain language.

01
🔧

Describe Your Issue

Type what's going wrong — in plain language. Vibration, yield drop, surface defects, alarm codes. ProcessIQ understands plant-floor terminology across all disciplines.

02
🤖

AI Diagnosis

ProcessIQ cross-references your description against thousands of manufacturing failure patterns — process, mechanical, and electrical — and identifies the most likely root causes.

03
📋

Get Your Root Cause Analysis

Receive a detailed RCA with ranked root causes, numbered corrective actions, and proactive fix recommendations. Free for your first three diagnoses — no credit card required.

Get Free Diagnosis →

Free to start · No credit card · Results in under 2 minutes

AI promised a revolution.
Manufacturing got dashboards.

Most AI tools give you charts. You need answers. ProcessIQ understands your plant, your processes, and your problems.

$155B

Market by 2030

AI in manufacturing is growing at 35% annually. The companies that adopt early win. The ones that wait, scramble.

80%

Not AI-Ready

98% of manufacturers are exploring AI. Only 20% are prepared. The gap isn't technology. It's accessibility. ProcessIQ closes that gap.

$100K+

Current Cost of AI Consulting

Enterprise AI consultants charge six figures for implementations that take months. ProcessIQ gives you expert-level analysis on demand.

24/7

Always Available

Production doesn't stop at 5pm. Neither does ProcessIQ. Get troubleshooting guidance and improvement recommendations whenever you need them.

Get Free Diagnosis →

No credit card required · 3 free diagnoses per month

Built for your plant floor.

Industry-specific knowledge bases loaded with standards, failure patterns, and regulatory requirements for each vertical.

Expert-level diagnostics.
Fraction of the cost.

No contracts. No sensor hardware. No consultants billing $300/hour. Just answers when you need them.

Starter

Try it out. No credit card needed.

$0/mo
  • 3 diagnostic sessions per month
  • All 5 industries
  • Full AI diagnostic engine
  • Session history
Get Free Diagnosis — No Credit Card

Individual Industry

Your specialty. Unlimited access.

$50/mo
⚙️ Steel 📄 Paper ⚗️ Chemical 🪨 Aluminum ✈️ Aerospace
  • Unlimited diagnostics in 1 industry
  • Choose your specialty
  • Add more industries for $50/mo each
  • Full AI diagnostic engine
  • Session history
Choose Your Industry →

Multi-Site

For multi-plant enterprises.

$1,999/mo
  • Everything in Single Plant
  • Multiple facilities & locations
  • Cross-site diagnostics & comparison
  • Priority AI processing
  • Session history & export
  • Priority email support
Get Multi-Site →

The numbers don't lie.

Every hour of unplanned downtime has a price tag. ProcessIQ pays for itself before your next shift change.

13 hrs

Payback period for paper manufacturers

At $18,000/hr downtime cost, one prevented incident covers your annual subscription — with $3M+ in projected savings.

Sub-1-day payback

Select your sector to see the numbers for your plant

Paper Mfg
$18K
per hr downtime
Payback: 0.54 days
Tissue Mfg
$17.5K
per hr downtime
Payback: 0.69 days
Nonwoven Mfg
$15K
per hr downtime
Payback: 0.99 days
General Mfg
$10K
per hr downtime
Payback: 1.10 days
Construction
$740
per hr downtime
Payback: 7.29 days
$18,000 Cost per hour of
unplanned downtime
$3,032,320 Annual savings
potential with ProcessIQ
0.54 days Subscription payback
period (at $999/mo)

Savings estimates based on industry downtime cost benchmarks and typical diagnostic resolution improvements. Individual results vary.

Limited Access

3 Pilot Spots Available —
Free 30-Day Implementation

We're hand-selecting 3 manufacturing plants for a complimentary 30-day implementation of ProcessIQ Pro (normally $1,999/mo). In exchange, we ask for structured feedback to help shape the future of the platform.

What's Included
  • Full Pro access — no credit card required
  • Dedicated onboarding and setup support
  • All 5 diagnostic categories (Steel, Chemical, Paper, Aluminum, Aerospace)
  • Unlimited diagnostic sessions for 30 days
  • Data file analysis & AI anomaly detection
What We Ask
  • Weekly 15-min feedback call or written feedback form
  • Honest assessment of where the tool helps most
  • Use it on 2–3 real plant problems during the pilot
Apply for a Pilot Spot →
3 of 3 spots remaining

$1,999/mo value — complimentary for pilot partners. No commitment after 30 days.

Stop guessing. Start diagnosing.

Describe your production issue. Get structured root cause analysis and a corrective action plan — across process, mechanical, and electrical disciplines.

Get Free Diagnosis →
Apply for Pilot Spot Referral Partner Program

Questions? Contact engineering